Tesla is replacing its flush door handles for the Chinese market

Ro, 18 September 2025

Tesla's Chief Designer, Franz von Holzhausen, revealed in an interview with Bloomberg that the company is redesigning its iconic flush door handles to meet the upcoming safety standards in China. However, it seems that Chinese regulators are not the only ones looking into the safety of such handles, and the US National Highway Traffic Safety Administration is investigating more than 140 complaints regarding Tesla's door handles.

Tesla is redesigning its flush door handles for the Chinese market

Engineers at Tesla are exploring ways to integrate the separate electronic and manual unlocking mechanisms into a single button, which would improve intuitiveness in critical situations.

Holzhausen said that the company is closely following the Chinese regulators, planning to ban fully hidden electronic door handles. Instead, carmakers would have to design semi-hidden or traditional handles and must include a mechanical redundancy. The new regulations will likely come into action in July 2027.

The US NHTSA, on the other hand, is investigating reported safety issues with Tesla door handles in around 174,000 Model Y vehicles produced in 2021. Reportedly, the electronic doors may not open during emergencies when the power is cut.

The complaints are not limited to Model Y only. Some Model S and Model 3 iterations are also affected by the issue.

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Reader comments

  • cometguy

I think that North American and European regulators missed the boat years ago in not banning receding/electronic door handles. It's not too late: they should ban them now on all new cars, and require only regular mechanical door handles that d...

  • O

Cue massive lawsuits in the US and Europe ... including from families of people who burned to death or died from smoke inhalation due to emergency services or first responders not being able to open the unpowered (but not stuck) doors from the outsid...

  • Anonymous

Added stalk, replacing handle, now one more thing left.....add back the LIDAR. Sometimes old is gold.

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